How to Make a 6.4 Powerstroke Bulletproof? (Full Guide)

The five core problem areas are the EGR cooler, Oil cooler, head studs, fuel injection control module (FICM), and water pump. Fundamentals of bulletproofing Powerstroke 6.4 engine usually are fixing problems related to EGR and oil cooler. Through many years or miles of service by the car, its built-in oil cooler gets clogged with gunk.

Upgrade Oil Cooler Upgraded EGR Cooler Kit Ford 6.0L OHV ...

Overview. Upgrade Oil Cooler Upgraded EGR Cooler Kit Ford 6.0L OHV V8 Diesel Turbo. This engine EGR valve delete kit is just what you need to keep your car in good running order. The engine EGR valve delete kit that you will receive in this kit is high quality EGR delete kit that the dealers and rebuilding shops use everyday.

Bullet Proof Diesel Engine Oil Cooler Full Upgrade | BPD ...

The Cold Weather Kit serves just like a coolant thermostat for the Bullet Proof Oil Cooler system. It is designed to allow your engine oil to warm up in cold weather climates before it circulates the oil through the air-to-oil cooler. Keep in mind, the Bullet Proof air-to-oil cooler is designed to work in hot summer climates like Phoenix, Arizona.

Upgrading A 6.0-Liter Powerstroke With A New EGR Cooler

This is the Bullet Proof Diesel EGR cooler that we installed on our 2005 6.0-liter 4×4 Excursion. This is the later version EGR cooler that uses the square body instead of the round body. Bullet Proof Diesel uses factory housings with all-new internals to ensure that each cooler fits properly. To understand why the EGR cooler plays such a ...

XDP 6.0 Basic Solution Kit EGR Cooler and Oil Cooler 6.0 ...

Please Note: 'XDP 6.0 Basic Solution Kit (Heavy Duty EGR Cooler and Oil Cooler) 04-07 6.0L Ford Powerstroke' is currently backordered. Please be aware that there may be a delay in shipping. Description. Hands down, the two most notoriously failed parts on any 6.0 Powerstroke is that of the factory EGR cooler and the engine oil cooler.

What is a Bulletproof Powerstroke 6.0L Ford Diesel?

The Ford oil cooler will plug and break. But they will give you a solid 50,000-80,000 miles, especially with proper fluid changes. A Ford oil cooler is ~$300 and labor at 10 hours is ~$800. Needless to say, you can do a lot of Ford oil cooler changes for one Bulletproof oil cooler.

What Is A 6.0 Bulletproof - More Ideas

Get the bulletproof egr cooler and ford oil cooler. As most of us know the 6.0 & 6.4 powerstroke suffer from a few flaws from the factory that dramatically lowered the dependability of our trucks. The small coolant pathways within the oil cooler can become plugged and this, in turn, can lead to failed egr coolers as well as hot, thin.

DIESEL WORLD MAGAZINE - Bulletproof Diesel UDBG

Bullet Proof ADiesel's replacement EGR coolers are not only smog-legal, they also carry a lifetime warranty. The solution to the oil-cooler issues is Bullet Proof Diesel's engine-oil cooler kit, which deletes the stock oil cooler in favor of a remote-mounted cooler. Here's a side-by-side comparison of the Bullet Proof Diesel tubular-

6.0 Powerstroke Oil Cooler Upgrade & EGR Cooler Kit ...

6.0 Powerstroke Oil Cooler Upgrade & EGR Cooler Kit Complete Set Coaler Systems Engine Oil Cooler Upgrade EGR Cooler Kit with Gaskets Fits: 2003 - 2010 Ford F-150 F250 F350 F450 F550 E-350 2003 - 2004 Ford Excursion 6.0L (363cid) OHV V8 POWER STROKE DIESEL TURBO Will not fits 2003 EGR cooler round style 18" This Coaler Systems Ford 6.0L Continue Reading

What Is A 6.0 Bulletproof - Best Ideas 2021

Get the bulletproof egr cooler and ford oil cooler. As most of us know the 6.0 & 6.4 powerstroke suffer from a few flaws from the factory that dramatically lowered the dependability of our trucks. The small coolant pathways within the oil cooler can become plugged and this, in turn, can lead to failed egr coolers as well as hot, thin.

Quoted $8k for 6.0 bulletproof? : powerstroke

Sounds about right. I'm in northwest GA and have diesel friends in southwest FL, everyone i have ever talked to has had it done around $7-11k depending on mileage and condition as well as shop doing work. Basically the same drill every time; egr cooler, oil cooler, water pump, studs, ficm.

Bullet Proof Diesel Heavy Duty Oil Cooler For 2011-2019 ...

The Bullet Proof Diesel 90201157 Heavy-Duty Oil Cooler Upgrade With Gaskets includes everything you need for a smooth installation into your 2011-2019 Ford 6.7L Powerstroke. This oil cooler upgrade features 10% better heat transfer capability due to a larger surface area …

6.0 EGR cooler replacement cost | did you check ebay? fill ...

Get quicker turbo spool and lower exhaust gas temperatures. Get Free shipping online now We recommend the Bulletproof Diesel Stage 1 — new Ford oil cooler and Bulletproof EGR cooler. We've owned and sold almost 1000 6.0 Ford diesels. From …

6.0 Power Stroke Oil Cooler Upgrade - Diesel World

A plugged engine oil cooler typically leads to a ruptured EGR cooler, overheated engine oil, overheated fuel injectors, loss of coolant, ruptured engine oil cooler and blown head gaskets, they add. Replacing the Ford engine oil cooler with another Ford engine oil cooler is the usual fix, but all that does is put off the problem for another ...

Proactive on the EGR cooler and Oil Cooler issues?- 2018 ...

My question is- is it worth the close-to-$2300 it'll cost to install the upgraded EGR cooler and replace the stock oil cooler with the air-to-liquid oil cooler? I have not been losing any coolant over the 1000+ miles, so I don't appear to have any symptoms yet. links: BulletProof EGR Cooler 3.0L EcoDiesel E.D. Ram Oil Cooler 2014-2019

Level 2 and Level 3 BulletProof Services

A level 2 service includes replacement/upgrading from the OEM Oil Cooler to the BulletProof Oil Cooler Sytem and the BulletProof EGR Cooler, along with some optional, secondary upgrades. A level 3 service includes the level 2, plus head gaskets, ARP head studs and - in our shop only when we do the repair - improved cylinder heads with injector ...

Bullet Proof Diesel For Sale - Get Now!

Bulletproof Oil Cooler is a ton of money. Bulletproof Diesel insists on their oil cooler. They say it lowers temperatures and prevents premature failures of the EGR cooler and injectors. And they're right. But those benefits come in around $3000-$3500 installed! The Ford oil cooler will plug and break.

F-250 Powerstroke 6.0 Bulletproof EGR and Oil Cooler ...

Picked up a 6.0 powerstroke and it needed to get gone through. New EGR cooler, oil cooler, glow plugs, glow plug harnesses, all new seals and a ton of clean ...

What Is A 6.0 Bulletproof

Get the bulletproof egr cooler and ford oil cooler. As most of us know the 6.0 & 6.4 powerstroke suffer from a few flaws from the factory that dramatically lowered the dependability of our trucks. The small coolant pathways within the oil cooler can become plugged and this, in turn, can lead to failed egr coolers as well as hot, thin.

Bulletproof Diesel 6.0L Powerstroke EGR Cooler / OEM Oil ...

BULLETPROOF DIESEL EGR COOLER. Fits 04.5-10 Ford 6.0L Powerstroke Diesel Engines. This kit consists of everything necessary to replace your EGR Cooler and …

Is Your Truck Bulletproof? – POWERSTROKEHELP.COM – The ...

A staple in the design of the BulletProof EGR Cooler are larger flues that don't clog up. Very often the EGR Coolers in the 6.0L trucks will fail because of a clog in the oil cooler that doesn't allow proper flow into the EGR Cooler. By beefing up this item with heavy duty flues inside, it becomes a much more dependable set-up.

how much would it cost to bullet proof a 05 f350? | River ...

It cost me 7000 total for new headgaskets, new egr cooler, new oil cooler, new turbo, arp studs, and all new belts and hoses. Right after doing all of that I learned about Domestic Diesel in Chino. Would have saved a few thousand going the bullet proof route and using them. Call them, Rupert or John, and they will help you out.

Diesel Engine EGR Coolers - Bullet Proof Diesel

The undelete package allows you to restore EGR function to an engine that's previously had the EGR cooler removed. You'll also see we carry EGR coolers for other engines, such as International MaxxForce DT 9 or 10, Duramax 6.6L C/K- and G-Series, and RAM Cummins 6.7L engine.

How Much Does it Cost to Bulletproof a 6.0 [Ford ...

The cost of a new EGR cooler can range from $300 to $800, labor costs come up to another $500. It would take about half a day to complete this job. Much of the time is waiting for the engine compartment to cool down enough. Oil Cooler. Engine oil does more than just lubricate various moving parts. It also plays a critical heat transfer function.

6.0 EGR / Oil Cooler Upgrade | Rob's Fleet Service ...

The Bulletproof EGR Cooler and Engine Oil Cooler were developed by Bulletproof Diesel to address two of the most significant reliability problems from with the 6.0L Powerstroke suffers. Aside from head gasket failure, leaking EGR coolers and clogged or leaking engine oil coolers are the most dreaded as well as the most predictable failures every 6.0L will suffer at some point in its service life.

Cost of Oil Cooler, EGR Cooler & Turbo Cleaning? | The ...

The coolers on the '04.5-up trucks are failure prone. For $350 you can get a BPD cooler with a lifetime warranty. Here's a link: BulletProof EGR Cooler, Square, Ford 6.0L, Lifetime Warranty. The blue spring kit is like $40-$60 depending on which kit …

Lucky's Diesel Shop - Services

PERFORMANCE UPGRADES OFFERED FOR 6.0 6.4 and 6.7 Call for pricing 6.0 TOTAL SOLUTION KIT Includes new OEM oil cooler, Bulletproof Diesel EGR cooler, ARP head studs, new OEM head gaskets,Bulletproof Diesel install kit,Bulletproof Diesel Pro Kit, Turbo clean,coolant flush,oil & filter change Head Studs * ARP studs and head gaskets installed (all new OEM Gaskets Installed)

XDP Powerstroke Basic Solution (EGR Cooler, Oil Cooler and ...

The XDP Powerstroke Basic Solution Kit gives you the necessary components to several common failure items in your 2004-2007 Ford 6.0L Powerstroke. Don't just tear your truck apart over and over to have the same failures down the road. This kit includes an XDP EGR Cooler, and upgraded Ford Oil Cooler along with the gaskets you'll need to install it.

Bullet Proof Diesel Engine Oil Cooler w/ Remote Mount Kit ...

This kit allows you to easily remote mount the stock/OEM engine oil cooler. If your oil cooler is being changed, it is also a prime time to change your EGR cooler. We can help with our Bullet Proof Diesel EGR coolers. Remote mounting allows for these benefits: Features: Easy to …